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Custom Mailer Box

Price Chart Product Description FAQs Sample Real Customer Reviews
size (LxWxD) / Qty 100 200 500 1000 2000 5000 5000+ more
6 in x 6 in x 2 in $3.00 $2.87 $2.01 $1.92 $1.81 $1.76 For the best pricing on quantities over , contact us by clicking here for a special quote
10 in x 6 in x 2.5 in $3.13 $3.10 $2.58 $2.20 $2.09 $2.03 For the best pricing on quantities over , contact us by clicking here for a special quote
10 in x 8 in x 3 in $3.28 $3.15 $2.64 $2.25 $2.10 $2.05 For the best pricing on quantities over , contact us by clicking here for a special quote
8 in x 5.5 in x 2.5 in $3.39 $3.25 $2.90 $2.35 $2.23 $2.09 For the best pricing on quantities over , contact us by clicking here for a special quote
12 in x 8 in x 3 in $4.29 $3.54 $3.43 $3.15 $2.90 $2.21 For the best pricing on quantities over , contact us by clicking here for a special quote
12 in x 10 in x 2.5 in $4.50 $4.60 $3.59 $3.31 $3.04 $2.79 For the best pricing on quantities over , contact us by clicking here for a special quote
16 in x 12 in x 2.5 in $5.97 $5.16 $4.66 $4.02 $3.71 $2.90 For the best pricing on quantities over , contact us by clicking here for a special quote
12 in x 10 in x 2 in $4.94 $5.42 $3.95 $3.63 $3.34 $2.96 For the best pricing on quantities over , contact us by clicking here for a special quote
14 in x 10 in x 1.5 in $5.69 $5.65 $4.54 $3.89 $3.60 $3.26 For the best pricing on quantities over , contact us by clicking here for a special quote
Custom Size Enter Size In Below Step To See Pricing

Custom Mailer Box

Elevate your shipping game with our Corrugated Mailer Box! Made from durable corrugated material, our mailer box ensures your items arrive safely and securely. Whether you're shipping delicate products, books, or anything in between, our mailer box offers the perfect solution for all your shipping needs. And the best part? You can customize the box to feature your brand's logo and messaging, creating a unique unboxing experience for your customers. Choose our Corrugated Mailer Box for a shipping solution that delivers protection and branding in one package!


We offer full color on all of our products! Whether you're looking for Custom Poly Mailers, Matte Bubble Mailer, Product Boxes, or Corrugated Mailer Boxes we've got you covered. Stand out from the crowd and make a lasting impression on your customers with our high-quality, custom-designed packaging. Order now and elevate your shipping game with our full-color capabilities!


SPECIFICATIONS

Material: Corrugated Cardboard

Available Sizes (Length x width x depth)

1 in x 1 in x 2.5 in up to 5 in x 3 in x 2 in

Custom Mailer Boxes are packaging boxes designed to be both functional and branded with your logo, colors, or design. They are typically used for shipping products or subscription boxes.
Yes, custom mailer boxes are suitable for fragile items. Adding cushioning materials such as bubble wrap, foam inserts, or tissue paper can further protect delicate items during shipping.
Custom Mailer Boxes feature a self-locking design that doesn’t require tape for sealing, although tape can be added for extra security if desired.
Custom Mailer Boxes made from corrugated cardboard are highly durable and designed to withstand the rigors of shipping.
Custom Mailer Boxes are designed for easy assembly, with pre-scored folding lines and a self-locking design, making them quick and efficient to put together without the need for additional tools or adhesives.
Yes, our mailers can be fully customized with your logo, branding, artwork, or messaging. We offer high-quality custom printing options, including full-color designs, patterns, and wrap-around printing on the front or both the front and back.
Custom mailers are a great way to showcase your brand and create a strong first impression.
Yes, we offer a range of eco-friendly mailer options.
These include kraft paper mailers and select poly mailers made from recycled materials, as well as options that are recyclable, biodegradable, or compostable.
Availability may vary by product and material, so we recommend confirming specific eco-features with our team before placing an order.
Custom mailers are primarily designed for one-time use.
However, many of our poly mailers and kraft paper mailers can include dual adhesive strips, allowing them to be resealed and reused for returns or additional shipments if the mailer remains intact.
For the best presentation and customer experience, we recommend using mailers as intended for single-use shipping.
Yes, our mailers are designed to be durable and stretch-resistant, helping protect your items during shipping without tearing or losing their shape.
However, exposure to extreme heat may cause deformation, so we recommend storing them in a cool, controlled environment prior to use.
Our poly mailers are made from low-density polyethylene (LDPE) film with a matte finish.
This material is lightweight yet strong, offering excellent flexibility, tear resistance, and water resistance to help protect items during shipping.
Our bubble mailers can last for several years if stored properly, but they are designed for single- use.
Bubble mailers are non-biodegradable.
When stored properly in a cool, dry environment, they have an average shelf life of about one year and are designed for single-use shipping.
Our standard poly mailers are approximately 4–5 mil thick (about 12–14 silk), with 12 silk (around 4.7 mil) being the most commonly used option.
Thickness may vary depending on the mailer size and intended weight. We also offer thicker options, such as 14 silk or 16 silk, upon request.
Custom thicknesses are available if you have specific durability requirements.
The thickness is about 0.5cm, which is 14pts
The thickness is 5.5 mil
Standard sizes range from 6.5 in (W) × 12 in (L) up to 20 in (W) × 22 in (L).
We offer a wide range of mailer sizes to accommodate everything from small accessories to larger products. Custom sizing is also available if you have specific packaging requirements.
The approximate weight is 2 kg.
For reference, a 12" × 18" poly mailer weighs around 2 kg.
The actual depth for this size is 9 inches.
Yes, most of our poly mailers and bubble mailers are water-resistant.
They are made from moisture-resistant materials to help protect contents from light rain and splashes during transit. However, they are not designed to be fully waterproof when submerged.
Our mailers feature a self-sealing adhesive strip that creates a secure, tamper-resistant closure.
This robust adhesive ensures the package stays sealed and the contents remain protected throughout transit.
Yes, bubble mailers provide excellent protection for fragile or breakable items.
The padded bubble lining helps cushion contents and reduce the risk of damage during shipping. For heavier or more delicate products that require extra strength, we also recommend options such as corrugated boxes or reinforced mailers for added protection.
We offer multiple printing options for custom mailers.
You can choose front-only printing for a simple, cost-effective option, front and back printing for greater visibility, or full wrap-around printing for a seamless, premium look with maximum branding exposure.
We offer a wide range of custom mailer options, including custom poly mailers, bubble mailers (such as matte and holographic styles), product boxes, and corrugated mailer boxes.
All options are designed to protect your products during shipping and can be fully customized with your logo, artwork, and text.
The minimum order for custom mailers is typically 50 units.
Yes. We offer both custom and standard compartment shapes for our mailers.
Yes. We can provide mailers with a matte finish to ensure labels adhere properly.
The ideal size for mailing T-shirts or lightweight tops is 10" x 13".
The ideal size for mailing books, documents, or accessories is 9" x 12".
Yes. Custom mailers are ideal for e-commerce businesses, offering a cost-effective and professional way to ship products while promoting your brand through custom printing.
Standard mailers can typically hold 5–10 pounds, depending on their size and material.
Common mailer options include padded envelopes, bubble mailers, poly mailers, and corrugated mailers.
The best choice depends on the type of item being shipped and the level of protection required. We offer all of these mailer styles.
Yes. We provide a variety of mailer samples, which are available on our website. Shipping costs vary based on the delivery date you select.
Delivery times vary depending on the order quantity and selected delivery option. Shipping costs are calculated based on the delivery date you choose, and free shipping may be available.
Our poly mailers are made from new materials.
The depth is 18-20”.
Yes. We provide samples with random designs so you can review the product quality. If you need a custom sample, please let us know and we’ll check availability for you.
Yes. The holes help reduce humidity and allow air to escape from the bag.
No. Kraft is the only color we currently offer.
Not at the moment.
Production typically takes 7–10 business days, with shipping time varying based on your location.
The MOQ is 50pcs.
Yes. You can use the SAVE10 promo code to receive up to $100 off per order.
The MOQ is 100 pcs.
6 inches x 6 inches x 2 inches.
Production time can vary depending on the design complexity and order size. Typically, it takes anywhere from a few days to a few weeks to complete. You can view the available production dates on our website as you proceed with your order.
Our team typically requires vector files. If you don’t have them available, we can request assistance from our design team to enhance or recreate your artwork.
Our mailers are made from low-density polyethylene (LDPE), which is generally recognized as safe for food contact when produced in its virgin (new) form. This makes it suitable for standard applications such as plastic bags and food packaging, as it does not typically leach harmful substances into food.
We offer both a standard single adhesive strip and a double adhesive strip option. The double-strip option is designed for returns, the first strip is used for sending items, and the second strip is used for returning them.
The bag is not fully transparent; it has a frosted finish. However, the contents may still be partially visible through the bag.
Yes, we offer 3 printing options: front-only printing, front and back printing, and wraparound printing.
Yes, custom-size mailer boxes are available. Simply select the custom size option and enter your desired width x length x depth in Step 1 on the website.
Yes, you can add a compartment option in Step 2 to include internal partitions in the mailer box.
Yes, you can contact our customer service team for assistance with customizing a shipping box, as custom sizing for shipping boxes is not currently available on the website.
One adhesive strip provides a single, secure seal for standard shipping needs.
Two adhesive strips provide added flexibility, one strip for the initial seal and a second strip for resealing, making it ideal for returns or packages that may need to be opened and resealed.
Yes, we can customize the poly mailer in any PMS color. For double-sided, full-coverage printing, please select the Wraparound printing option.
The maximum load capacity is 22 lb.
Low-density polyethylene (LDPE) is a lightweight, flexible plastic commonly used in packaging such as poly mailers and plastic bags. It is durable, moisture-resistant, and recyclable in many areas under plastic recycling code #4, depending on local recycling guidelines.
Yes, the compartment option is available during the selection process in Step 2.
Each poly mailer weighs approximately 0.4 lb.
They are e-flute.
Yes. Please add your preferred finish in the instructions box when placing your order.
The current maximum size is 19.68" × 30".
Our standard thickness is 4–5 mil (12–14 silk). Custom thickness options are also available upon request.
The maximum load capacity is 22 lb.
The maximum printing area is 19.238" × 17.638".
Custom mailers enhance brand visibility and convey a more professional, premium impression compared to standard envelopes.
Consider the size of your contents, any additional protection required, and mailing requirements such as postal regulations.
For the best results, include your logo, brand colors, product information, and any essential text needed for clear and effective communication.
While adhesive strips are the only option currently available on the website, a tear strip can be requested through our production team. Please note that this option may involve an additional cost.
Yes. While clear poly mailers may not be listed in the color options on the website, we can produce them upon request.
Custom sizing is available upon request through our production team. Please note that custom sizes may incur an additional cost.While adhesive strips are the only option currently available on the website, a tear strip can be requested through our production team. Please note that this option may involve an additional cost.
Our zipper plastic bags are 4 mil thick, zipper frosted bags are 4.5 mil thick, and die-cut handle bags are 5 mil thick.
Yes, our kraft packaging tape is self-adhesive and does not require water for activation. It features a strong, pre-applied adhesive that bonds directly to surfaces, allowing for quick and reliable sealing without the extra steps required for water-activated tape.
Poly mailers are generally more affordable than cardboard boxes.
Lightweight: Helps reduce shipping costs due to lower weight.
Durable: Protects items during transit.
Water-resistant: Helps protect contents from moisture.
Easy to use: Simple to seal and open.
Poly mailers are lightweight, flexible envelopes made from polyethylene plastic. They are commonly used for shipping non-fragile items such as clothing, accessories, and small electronics.
Conventional poly mailers are typically made from low-density polyethylene (LDPE), which is a standard plastic material. Biodegradable poly mailers, on the other hand, are made from high–molecular-weight biodegradable materials such as PLA, PHAs, PBAT, and PBS. Availability of recycled content may vary by product.
Yes, perforated tear strips are available. Please note that additional costs may apply depending on the order quantity.
Sizes range from 5" × 3" × 3.5" up to 17" × 8" × 10.5".
We offer printing on both the outside and inside of the product. Please note that additional fees apply for inside printing.
Yes, the interior can be made black. Please note that this option may require a longer production time than standard orders.
Yes, we can print on the inside of the flaps.
No, these bags are not insulated. However, they are suitable for storing daily necessities and clothing.
No, it is not insulated. However, it is suitable for storing daily necessities and clothing.
We offer both standard and padded poly mailers. Padded poly mailers include a bubble wrap lining for added protection, making them suitable for more delicate items.
Yes, you can choose between one or two adhesive strips, depending on your needs.
Yes, we offer sample orders so you can review the quality and suitability of the mailers before placing a bulk order. Please check the available sample options on our website.
Production for custom mailers typically takes 7–10 business days after proof approval. Shipping times are based on the delivery date selected at checkout and are shown on our website.
Yes, we provide free design assistance to help bring your ideas to life. Our team will guide you through the process to ensure your design looks its best.
Yes, reordering is easy. Simply provide your previous order details, and we can replicate your design.
Absolutely. We provide a digital proof for your approval to ensure the design meets your expectations before production begins.
Once your order ships, you’ll receive a tracking number via email to monitor its progress.
Customized mailers are non-returnable unless there is a manufacturing defect. Non-customized items may be returned in accordance with our standard return policy.
Yes, we ship worldwide.
Yes, select Wrapped Around print option.
The maximum load capacity is 22 lb.
No, an air pump is not included.
The maximum size you can produce for a Mailers is 35".
Yes. We can produce poly mailers in 5.5 mil or 6.2 mil thicknesses. Please note that additional fees may apply depending on the selected specifications.
Yes, eco-friendly or recyclable material options may be available upon request. Please contact our production team to specify your preferred material. Additional fees may apply depending on the selected specifications.
We recommend a poly mailer size between 10" × 16" to ensure the box fits comfortably.
The cubic inch volume of the 12" × 18" poly mailer is 1,236 cubic inches.

$0.01 USD for a sample with $6.99 S/H.

Recent Customer Reviews

Overall Rating

4.9 out of 5 stars (based on 1200 reviews)

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    A custom-printed open gift box with a floral and geometric design, featuring a text label inside the lid reading 'GIFTOFLOVE' set against a white background.

Step 1 Select Mailer Size

Total Qty: 0|Price: $0.00
A custom-branded open jewelry box featuring a patterned design and a chess rook icon, labeled 'Rook & Helix Jewelry', positioned against a shadowed backdrop.
6 in x 6 in x 2 in
A custom-designed open jewelry box with a patterned exterior and the logo 'Rook & Helix Jewelry' showcasing the product's personalized branding.
8 in x 5.5 in x 2.5 in
A custom-designed cardboard box with an open lid, featuring a patterned interior and the branding 'Rook & Helix Jewelry' on the side, intended for packaging products.
10 in x 6 in x 2.5 in
A custom-designed open jewelry box with a patterned interior and the brand name 'Rook & Helix Jewelry' printed on the side, intended for product packaging.
10 in x 8 in x 3 in
A custom printed cardboard jewelry box with lid open, displaying pattern and brand 'Rook & Helix Jewelry' on the side.
12 in x 8 in x 3 in
A custom-branded black and grey shipping box, open to display a patterned interior and the company logo, 'Rook & Helix Jewelry', indicating its use for jewelry packaging.
12 in x 10 in x 2 in
A custom-designed cardboard box with the lid open, featuring a pattern and the logo 'Rook & Helix Jewelry' prominently on the lower side.
12 in x 10 in x 2.5 in
A custom jewelry box is partially open, displaying an intricate design and the brand 'Rook & Helix Jewelry' on a grey background.
14 in x 10 in x 1.5 in
This is a custom-branded cardboard jewelry box with a patterned design and the company name 'Rook & Helix Jewelry' printed inside the lid.
16 in x 12 in x 2.5 in
Poly Mailers
Custom Size (inch)

Step 2 Select Mailer Style

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Standard box
Standard box - Custom Ribbons Now
Compartment
Compartment - Custom Ribbons Now

Step 3 Select Mailer Box Compartment Option

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Step Customize Your Custom Mailer Box

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BEFORE WE START YOUR ORDER, WE WILL SEND A FREE VISUAL IMAGE OF YOUR CUSTOMIZED Custom Mailer Box.
Your selected Custom Mailer Box is produced using full color imprint.

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